The mechanism of separation of tested condoms in the sanitary condom testing machine V1.1

Project Details

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Once the condoms have been tested in the condom testing machine and the condom rolling process has been completed, it is necessary to separate the condoms based on their test results. In the development and construction of a condom testing machine, it is necessary to separate the condoms according to the zone where the hole in the condom is located.

In general, we have 4 modes in the separation of the tested condoms:

1-Condoms without holes (Good)

2-Condoms that have a hole in the first area (the hole is in the upper third of the condom)

3-Condoms that have a hole in the second area (the hole is in the middle third of the condom)

4-Condoms that have a hole in the third area (the hole is in the lower third of the condom)

An overview of the mechanism can be found in the following illustrations.

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A pneumatic jack and an electric brake are used for the condom separation mechanism. The central control of the device commands the pneumatic jack to move according to the test status of the condom that has finished rolling, and the funnel of the mechanism starts to rotate with the movement of the jack. Depending on the result of the condom test, when the funnel is in the correct position (good area or one or two or three), the central control commands the electric brake and the funnel remains in this position until the condom is placed in the correct reservoir.

This system was used in the research and development phase of the project to develop and manufacture condom testers.

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As the main project progressed, some parts of the mechanism were changed and new plans were implemented after the problems were solved.