Design and manufacture of 5 kV high pot device for the sanitary condom tester project V2.0

Project Details

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In condom manufacturing factories, it is necessary to test condoms for the absence of holes after initial production. This test is carried out with an electronic testing device or ET. The basis of this device is to create a high-voltage circuit. If the condom has a hole, a short circuit occurs in the circuit and the device rejects the condom.

This 5 kV high pot device was designed and built for the research and development phase of the project to develop and manufacture sanitary condom testers.

This high-voltage device is able to detect holes on condoms in three areas areas:

1-Holes in the first area (the hole is in the upper third of the condom)

2-Holes in the second area (the hole is in the middle third of the condom)

3-Holes in the third area (the hole is in the bottom third of the condom)

Below you can see photos of this device in the research and development phase.

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The central processor of the controller unit in this high pot system is ARM-STM32F030K6T6.

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The following videos explain how this device works.